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Advanced Technical Metallized Alumina Ceramics wear resistant For EV Relay

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xProduct Name | Relay Metallized Alumina Ceramic / Ceramic DC Contactor | Material | Alumina (Aluminum Oxide, Al2O3) |
---|---|---|---|
Insulation Resistance | 1000M Ω(1000VDC) | Dielectric Strength | 3000VAC 1 Min |
Working Temperature | -40℃-125℃ | Operate Time | ≤30ms |
Release Time | ≤10ms | Shock Resistance Functional | 196m/s² (20G Above) |
Shock Resistance Destructive | 490m/s²(50G Above) | Humidity | 5~85%RH |
Virbration Resistance | 10-200HZ,49m/s² | ||
Highlight | Wear Resistant Metallized Alumina Ceramics,EV Relay Metallized Alumina Ceramics,EV Relay advanced technical ceramics |
Metallized Alumina Ceramic Component for EV Relay / Main Ceramic Contactor
1. Description:
Metallized alumina ceramic component for ev relay / main ceramic contactor is made of high purity alumina and have good flexural strength , low thermal conductivity and good thermal shock resistance.
Nickel plating of the oxide ceramic metallized:
For a sufficient wettability of the AL2O3 metallization by the solder, a thin nickel layer (0.5-5 μm) is applied galvanically or chemically ( without currnet ). All metallized ceramic components are nickel plated to wettability of the solder. Frequently, ceramic-metal assemblies are also nickel plated after soldering. Antaeus uses two methods for this in its own electroplating plant.
Nickel plating of the
For a sufficient wettability of the Al2O3 metallization by the solder, a thin nickel layer (0.5-5 μm) is applied galvanically or chemically (without current). All metallized ceramic components are nickel plated to wettability of the solder. Frequently, ceramic-metal assemblies are also nickel plated after soldering. Antaeus uses two methods for this in its own electroplating plant.
2. Feature Advantages:
1) High hardness and high density
2) Low thermal conductivity
3) Chemical inertness
4) Good wear resistance
5) High Fracture toughness
6) Good insulation performance
7) High temperature resistance
8) A variety of specifications is available
9) Satisfy various technical requests
10) Lower medium spoilage
11) Stiffness texture
3. Material Features / Properties:
Color | White or Ivory | White or Ivory | White or Ivory | |
Density | g/cm 3 | 3.82 | 3.9 | 3.92 |
Hardness | HRA | 83 | 85 | 85 |
Flexural Strength | Mpa (psi*10 3 ) | 375 | 386 | 381 |
4. Technical Parameters:
Technical Parameters of Ceramics | ||||||||
Items | Test Conditions | Unit or Symbol | 99% AL2O3 | 95% AL2O3 | 90% AL2O3 | Zirconia | Steatite | Silicon Carbide |
Volume Density | -- | g/cm3 | ≥3.70 | ≥3.62 | ≥3.40 | ≥5.90 | ≥2.60 | ≥3.08 |
Tightness | -- | Pa·m³/s | ≤1.0×10-11 | ≤1.0×10-11 | ≤1.0×10-11 | - | - | - |
Liquid Permeability | -- | -- | Pass | Pass | Pass | Pass | - | |
Flexural Strength | - | MPa | ≥300 | ≥280 | ≥230 | ≥1100 | ≥120 | ≥400 |
Elastic Modulus | - | GPa | - | ≥280 | ≥250 | ≥220 | - | 400 |
Poisson Ratio | - | - | - | 0.20~0.25 | 0.20~0.25 | - | - | - |
Thermal Shock Resistance | 800℃( Room Temperature) Cycle: 10 times | Pass | Pass | Pass | - | - | - | |
Coefficient of Linear Expansion | 20℃~100℃ | ×10-6 K-1 | - | - | - | ≤8 | - | |
20℃~500℃ | ×10-6 K-1 | 6.5~7.5 | 6.5~7.5 | 6.5~7.5 | 6.5~11.2 | - | - | |
20℃~800℃ | ×10-6 K-1 | 6.5~8.0 | 6.5~8.0 | 6.3~7.3 | - | 4 | ||
20℃~1200℃ | ×10-6 K-1 | - | 7.0~8.5 | - | - | - | - | |
Coefficient of Thermal Conductivity | 20℃ | W/(m·k) | - | - | - | - | - | 90~110 |
1000℃ | ||||||||
Dielectric Constant | 1MHz 20℃ | - | 9.0~10.5 | 9.0~10 | 9.0~10 | - | ≤7.5 | - |
1MHz 50℃ | - | - | 9.0~10 | - | - | - | - | |
10GHz 20℃ | - | 9.0~10.5 | 9.0~10 | 9.0~10 | - | - | - | |
Volume Resistivity | 100℃ | Ω·cm | ≥1.0×1013 | ≥1.0×1013 | ≥1.0×1013 | - | ≥1.0×1012 | - |
300℃ | ≥1.0×1013 | ≥1.0×1010 | ≥1.0×1013 | - | - | - | ||
500℃ | ≥1.0×109 | ≥1.0×108 | -- | - | - | - | ||
Disruptive Strength | D.C | kV/mm | ≥17 | ≥15 | ≥15 | - | ≥20 | - |
Chemical Durability | 1:9HCl | mg/c㎡ | ≤0.7 | ≤7.0 | - | - | - | - |
10%NaOH | mg/c㎡ | ≤0.1 | ≤0.2 | - | -- | - | - | |
Grain Size | - | μm | - | 3~12 | - | - | - | - |
5. Process Flows:
Formulating --- Granulating --- Forming --- Sintering --- Grinding --- Printing --- Nickel Plating --- Assembing --- Brazing --- Inspecting --- Packing
6. Application Fields:
Widely apply for new energy vehicles, charging piles, solar power generation, energy storage and power storage system, electric vehicle power system and so on.
7. Production Facilities: Prilling Tower , Forming Machine , High Temperature Sintering Kiln
8. Detection Devices:
Electric Performance Tester , Film Thickness Analyzer , Granulometer , Helium Mass Spectrometer Leak Detector , Universal Pull Force Meter
9. Notes:Above information only for reference and please contact with us for more details freely when you have any inquiry!